Carbolite CF 15 - CF 60 User Manual

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MF28 3.08 1
Installation, Operation &
Maintenance Instructions
Cupellation Furnaces
types CF 15 - CF 60
This manual is for the guidance of operators of the above Carbolite products
and should be read before the furnace is connected to the electricity supply.
Manuals are supplied separately for the furnace controller
(and overtemperature controller when fitted).
CONTENTS
Section page
1.0 Symbols & Warnings 3
2.0 Installation 4
3.0 Operation 6
4.0 Maintenance 9
5.0 Repairs & Replacements 11
6.0 Fault Analysis 14
7.0 Circuit Diagrams 15
8.0 Fuses & Power Settings 17
9.0 Specifications 18
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1 2 3 4 5 6 ... 19 20

Summary of Contents

Page 1 - Maintenance Instructions

MF28 3.08 1 Installation, Operation & Maintenance Instructions Cupellation Furnaces types CF 15 - CF 60 This manual is for the guidan

Page 2 - 2 MF28 3.08

10 MF28 3.08 4.5 Element Ageing Silicon carbide elements gradually increase in resistance with use: a process known as ageing. Their

Page 3 - YMBOLS & WARNINGS

MF28 3.08 11 5.0 REPAIRS & REPLACEMENTS 5.1 Safety Warning – Disconnection from Supply Always ensure that the furnace is disconnected from t

Page 4 - 2.0 INSTALLATION

12 MF28 3.08 5.5 Thermocouple Replacement Disconnect the furnace from the supply, and remove the furnace back panel. Make a note of

Page 5

MF28 3.08 13 5.7 Fuse Replacement Fuses are marked on the circuit diagram (section 7.0) with type codes, e.g. F1, F2. A list of the correct fuses

Page 6 - 3.0 OPERATION

14 MF28 3.08 6.0 FAULT ANALYSIS A. Furnace Does Not Heat Up 1. The HEAT light is ON  The heating element has failed  Check al

Page 7 - MF28 3.08 7

MF28 3.08 15 7.0 CIRCUIT DIAGRAMS In these models the safety switch in the diagram is a positive-break door switch. 7.1 Single Phase

Page 8

16 MF28 3.08 3-phase without neutral (delta – e.g. 208-240V) 7.3 3-phase without neutral (star – e.g. 380V or abov

Page 9 - 4.0 MAINTENANCE

MF28 3.08 17 8.0 FUSES & POWER SETTINGS 8.1 Fuses F1-F3: Refer to the circuit diagrams. F1 Internal supply fuses Fitted if supply cable

Page 10

18 MF28 3.08 9.0 SPECIFICATIONS Carbolite reserves the right to change specifications without notice. 9.1 Models Covered by this Man

Page 12

2 MF28 3.08 Please read the controller manuals before operating the furnace.

Page 13

Carbolite, Parsons Lane, Hope, Hope Valley, S33 6RB, England. Telephone: +44 (0)1433 620011 Fax: +44 (0)1433 621198 E-mail: [email protected] The pr

Page 14 - 6.0 FAULT ANALYSIS

MF28 3.08 3 1.0 SYMBOLS & WARNINGS 1.1 Switches and Lights 1.2 Warning Symbols Instrument switch: when the instrument swit

Page 15 - 7.0 CIRCUIT DIAGRAMS

4 MF28 3.08 2.0 INSTALLATION 2.1 Unpacking & Handling Lift the furnace or its component sections by the base: do not apply any f

Page 16

MF28 3.08 5 2.6 Electrical Connections Connection by a qualified electrician is recommended. Cupellation models have three internal circuits an

Page 17 - USES & POWER SETTINGS

6 MF28 3.08 3.0 OPERATION The instructions for operating the temperature controller are given in a separate manual. If the furnac

Page 18 - 9.0 SPECIFICATIONS

MF28 3.08 7 Avoid burns: furnace surfaces can be hot. Before you remove a hot object from the furnace make sure you have a safe place to put it do

Page 19 - MF28 3.08 19

8 MF28 3.08 3.5 Overtemperature Control The furnace may be fitted with a “chamber overtemperature control”, if this has been ordered. T

Page 20

MF28 3.08 9 4.0 MAINTENANCE 4.1 General Maintenance Preventive rather than reactive maintenance is to be preferred. The type and frequency depend

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